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Learn more about the origins of sugarcane, which began in Asia and spread throughout Europe and the Americas, arriving in colonial Brazil, where it became one of the main economic activities.
The expansion of sugar cane cultivation fuelled the development of various types of mills, which varied in size and technology and were essential to the sugar-making process.
These mills also produced by-products such as sugarcane juice, garapa and rapadura, which were part of colonial daily life and the sugar economy.
Sugar as ‘White Gold’: Colonial Brazil’s Greatest Wealth from 1500 to 1822
From 1500 to 1822, from discovery to independence, Brazil exported goods worth a total of £586 million.
Which production made the biggest contribution? Many would say it was gold, but no: gold contributed just £170 million.
Coffee only came to the fore at the end of this period and, in our balance of trade, it had a smaller weight than rice, cotton, tobacco, wood, leather and only slightly more than cocoa.
During the colonial period, exports totalled no more than four million.
From the discovery to independence, there was one product that, on its own, earned more than all the others put together, including mining: sugar, of which we exported £800 million.’ (Luís Amaral, História Geral da Agricultura Brasileira, v. 1, p. 326, 1958).
The purpose of this text is to show how sugar cane arrived in Brazil, how the sugar cane plantations were structured, the sugar mills, how sugar was made, and to tell a little about Brazilian economic history in the colonial period, a time when sugar became the ‘white gold’ of the Portuguese colony in the 17th century.
One of the best accounts of sugar production was written by the Italian Jesuit Giovanni Antonio (1649-1716), who, on living in Brazil, adopted the name André João Antonil.
In 1711, he published his book, Cultura e Opulência no Brasil por suas drogas e minas in Lisbon.
In this book, Antonil describes in detail the reality of sugar cane cultivation, the structure of the mills and the manufacture of sugar, taking as his point of reference the mills in Bahia at the end of the 17th century and the beginning of the 18th century.
The original book is more than 200 pages long, although it also deals with tobacco production, gold mining and cattle breeding, among other topics. The first part of the book is devoted exclusively to sugar.
For those interested, I recommend reading this book, which has versions in current Portuguese.
History of the sugar mill in colonial Brazil
- Sugarcane from Asia to Europe and the Americas
- Development of sugar cane cultivation in Colonial Brazil
- Sugarcane plantations and slavery
- Types of Sugar Mill
- Structure of a Sugar Mill in Colonial Brazil
- Sugar manufacture
- Types of Sugar
- Definition of Cane Juice, Garapa and Rapadura
- Origin of Rum
- National Sugar and Alcohol Museum
1. Sugarcane from Asia to Europe and the Americas
Originally, there were six species of Saccarum, the scientific name for sugar cane. The first species to be domesticated was Saccarum officinarum, whose popularity and interest in cultivation over the centuries resulted in hybridisation between species, creating hybrid species with superior characteristics to the original plants.
Crossbreeding between species in the cultivation of plants or the breeding of animals is a common and ancient process, as human beings realised that certain physical characteristics could be transmitted through crossbreeding. It’s important to emphasise that this idea arose long before the understanding of DNA, genetics, phenotyping and other modern concepts.
Another curious fact is that sugar cane belongs to the Poaceae family, the same family that includes maize, rice, sorghum, wheat, barley, rye, oats and bamboo, among others.
Sugar cane doesn’t reach the height of a tree, but it resembles corn and other canes, rising in seven to eight-foot calyces, one inch thick. It is spongy, juicy and full of a sweet, white kernel. The leaves are two cubits long, the flower is filamentous and the root is soft and not very woody. From this come shoots for the hope of a new harvest. Sugarcane likes moist soil, warm weather and cooler air. Western India is very favourable for these canes, although they are also produced in Eastern India.
1.1. Origin and spread of sugar cane around the world
Sugarcane originated on the island of New Guinea, from where it spread to the Malay Archipelago and Indonesia, until it migrated to the continent, settling in India and Southeast Asia, in countries that today include Vietnam, Cambodia, Laos, Myanmar and southern China.
In India, we find mentions of sugar cane cultivation and its ritualistic use in ancient texts. For example, in the Mahabharata, an important Hindu poem, there are references to sugar cane, including the information that the god of love Kama had a bow made from this plant. Is that where the idea that love is sweet comes from?
Sugarcane has been cultivated for centuries by different Asian peoples, but it is not certain when exactly it migrated to western Asia.
Luís Amaral [1958] pointed out that sugar cane was brought to Persia during the time of Alexander the Great in the 4th century BC, since we know that Alexander made incursions as far as India. From Persia, the plant would have reached Syria. However, it was the Arabs who spread it throughout the Middle East centuries later, in the Middle Ages.
With the expansion of the Islamic empire of the descendants of the Prophet Muhammad ‘s legacy (570-632) at the end of the 11th century, Christian Europe came into conflict with the Arab world, the main reason being the conquest of the holy city of Jerusalem.
As the Crusades unfolded, Europeans came into contact with new plants, animals, peoples and cultures. One of these contacts was with sugar cane, which attracted the interest of some Italian merchants, who took seedlings to be planted in Sicily and on the island of Rhodes.
In addition, the Arab expansion led these desert people to enter Egypt and spread across North and East Africa. In what is now Morocco, the Arabs crossed the Strait of Gibraltar and entered what is now southern Spain.
In the following centuries, they expanded their domains in the Iberian Peninsula, ruling large parts of what is now Portugal and Spain. With this colonisation, they cultivated new plants such as oranges, lemons, tea and even sugar cane.
The Arabs who mixed with the Berber peoples of North Africa came to be called Moors by the Spanish and Portuguese. In Italy, Greece and the Holy Land, Europeans also referred to them as Saracens.
Sugar was used in Europe for a long time as a medicine. Doctors recommended its pure consumption or used it as an ingredient in potions, pastes and drinks. Although it has no effective healing properties, sugar, with its high sucrose content, is a natural energiser.
Sugar was used as a medicine, poultice, currency and even in black magic practices such as spells and palmistry. According to Thevet, the ancients highly valued Arabian sugar because it was considered excellent for medicine. Today, the search for pleasure has increased so much that there is no banquet so small that it doesn’t have sweet sauces, and meats are also served with sugar.
‘The juice of the first fruits is praised for its clarity and usefulness, known both in kitchens and pharmacies. It is used by healthy and sick people alike, because sugar is both food and medicine. After butter, it is a delight in our diet and a great incentive for gluttony in sweets and desserts.
Even today, there are medicines that use sugar in their recipes; for example, home-made saline contains sugar and salt in its preparation.
It is now known that sugar in large quantities is very harmful to health.
However, in the Middle Ages and the Modern Age, it was common to use what we now call alternative medicine, resulting in a plethora of natural medicines that used various ingredients, reminiscent of the miraculous magic potions seen in literature, films and cartoons.
Sugar was no different. Barléu [1940] reports that, in ancient times, sugar was used as a remedy for problems with the stomach, intestines, liver and other ailments.
As well as being used as a medicine, sugar was also an important ingredient in the preparation of food and drink, after all, it was one of the spices from the Indies.
In some countries, such as Portugal, the Hispanic kingdoms (Spain was only unified at the end of the 15th century), the Italian city states, France and England, noblemen or wealthy merchants gave sugar chests as presents, something considered a luxury gift.
‘In the old days, a sugar lo af (which weighed just over two kilos) was considered a precious possession, kept in royal treasuries. Sugar was believed to have miraculous virtues for health.
The wife of Charles V of France left seven loaves of sugar (14 kilos) in her will, among precious jewellery.
This king’s successor gave another sovereign a few kilos of this magical commodity.
At the time of the discovery of Brazil, Europe consumed sugar in almost everything: in meat, wine and fish.’
In England under the Tudors in the 16th century, sugar was so expensive that only the rich could afford it.
A curious fact is that, as people didn’t have the habit of brushing their teeth or using other means to clean them, excessive consumption of sugar and sweets resulted in blackened teeth due to tooth decay. However, the nobility knew how to get round this.
Decayed teeth became synonymous with wealth, because it meant that in order to have teeth darkened by sugar, you had to have a lot of money to buy sugar.
So there were cases of less well-off people using soot and other substances to darken their teeth. The lower classes always wanted to emulate the lifestyle of the elites.
Until the 18th century in Europe, sugar remained a lucrative product and for a long time only accessible to the elite, because when the lower classes did have access to this product, they consumed a very poor quality sugar, usually called brown sugar, which was seen as inferior and relegated to the less well-off classes.
In the 15th century, the Portuguese already had their sugar cane plantations in the south of Portugal, in the Algarves region, and with the start of the Age of Discovery in 1415, with the conquest of the Moorish city of Ceuta in the Maghreb (today Morocco), the Portuguese began their overseas voyages along the west coast of Africa and into the ocean.
Around 1418, the navigators João Gonçalvez Zarco and Tristão Vaz Teixeira discovered the island of Porto Santo, and the following year, Zarco returned in the company of Bartolomeu Perestrelo and they discovered the island of Madeira, which became the name of the archipelago.
Prince Henry the Navigator (1394-1460), one of the main figures behind Portugal’s maritime expansionist policy, was the one who issued the orders to start growing sugar cane in Madeira, the Azores, Cape Verde and other places. Henry saw that sugar was a profitable product and decided to expand the sugar cane plantations in the Portuguese domains.
On the island of Madeira, where the first Portuguese sugar mills appeared, in this case in 1452, Diogo Vaz de Teive, squire of Prince Henry the Navigator, built the first sugar mill on the island, in the Captaincy of Funchal. His mill was powered by water.
In 1590, Gaspar Frutuoso, author of Saudades da Terra, pointed to the existence of more than 30 sugar mills in Madeira alone, although it should be noted that Madeira’s sugar production was in decline due to Brazilian production, which had overtaken it.
In an attempt to increase the price of an arroba of sugar loaf, in 1496, the Portuguese king, Manuel I, limited Madeira ‘s sugar production to 120,000 arrobas per year, in order to control the availability of the product and therefore the sale and purchase prices. If the supply of the commodity decreased, prices would rise.
Of these 120,000 arrobas, according to a note by Furtado [2005], 40,000 arrobas were destined for Flanders, 16,000 for Venice, 13,000 for Genoa, 15,000 for Chios and 7,000 for England. These countries were the main consumers of Portuguese sugar.
1.1. Christopher Columbus planted the first sugarcane plantation in the Americas
In 1493, Christopher Columbus (1451-1506) returned to the New World, to the Caribbean Sea, where he had arrived a year earlier, believing that he was somewhere in the Indies, which is why he called the natural inhabitants Indians.
Columbus had ‘discovered’ the New World, the West Indies, the Americas on 12 October 1492.
On this return voyage, he was commissioned by the King of Spain to continue exploring other islands, because although the previous year Columbus had reached an island in the Bahamas that he had named San Salvador, on this second voyage he saw and visited other islands, but chose to land on a large island that was named in 1493 Hispaniola (‘little Spain’), today’s island of Santo Domingo, where the countries of the Dominican Republic and Haiti are located, which share the same island.
It was on Hispaniola that Christopher Columbus founded the town of La Natividad and planted the first sugar cane plantation in the Americas.
There was the first serious attempt at colonisation in the new Iberian possessions in 1502, led by Nicolás de Ovando; and the first American mill seems to have been set up in the Spanish Antilles in 1506.
By 1520, 20 mills had been set up; by 1550, around 40 were operating in Espaniola. After 1553, Mexico also began exporting sugar to the metropolis.
Despite this good start, due to the exodus of the islands ‘ populations to Mexico and Peru, the diversion of attention to the mining of precious metals, and the great struggles and revolutions that characterise the early days of the islands of the American Mediterranean, the sugar industry cooled down there, which only took off again in the middle of the following century, when there was a great boom and a considerable increase in demand for the article.’ (SIMONSEN, 1937, p. 146).
1.2. Sugarcane arrives in Brazil
On 22 April 1500, the fleet of twelve ships commanded by Pedro Álvares Cabral (1467/1468 – 1520) sighted land, which they named Ilha de Vera Cruz.
After making contact with the indigenous people, a few days later the ‘discovered’ land was renamed Terra de Santa Cruz, and decades later it was called Brazil.
But in any case, from 1500 until 1532, Santa Cruz was not colonised; the Portuguese only took care of mapping the coast, making contact with the indigenous people, describing the fauna and flora, and extracting brazilwood, as gold and silver were not discovered at this time.
In addition, the spice trade in Asia was very lucrative and concentrated the Crown‘s political and economic efforts, after all, Cabral began his voyage with the initial mission of reaching India again, using the route discovered by Vasco da Gama (1460/1469 – 1520) in 1498.
In addition to this lucrative trade in oriental spices, Portugal also showed no interest in initially planting sugar cane in the New World, something that the Spanish did, as production in Madeira, the Azores, Cape Verde and the Algarves met their consumption needs.
Usually, in schools, we see that the first seedlings arrived in 1531 on the expedition of Martim Afonso de Sousa; however, there are indications that there were earlier attempts to cultivate sugar cane in Brazil, and they may have been successful.
Amaral [1958] points out that in 1516, the Casa da Índia, a Portuguese mercantile company that handled business in the Indies, considered sending some sugar cane producers to Santa Cruz (Brazil) to study the land and the possibilities of growing sugar cane.
The Brazilian historian Francisco Adolfo de Varnhagen (1816-1878) revealed an interesting opinion on the Casa da Índia’s proposal:
‘We know that, in 1516, he ordered, by a charter, the overseer and officers of the House of India to give axes and enchadas and all the other tools to the people who were going to settle Brazil; and that, by another charter, he ordered the same overseer and officers to ‘seek out and elect a practical and capable man to go to Brazil to start a sugar mill; and that he be given his allowance, and also all the copper and iron and other things necessary’ for the manufacture of the said mill.’ (VARNHAGEN, 1858, p. 95).
In 1526, the Lisbon customs records already included a tax on sugar produced in Santa Cruz.
Amaral suggests that if there were sugar cane plantations at that time, they would probably have been either in Ilhéus, as Gabriel Soares de Sousa suggested, or in Itamaracá, where one of the most important trading posts in the colony was located.
For Amaral, the cane fields should have been in Itamaracá, as it was the trading post of Cristóvão Jacques, a Portuguese nobleman who arrived in Brazil in 1503.
Jacques returned in 1516 and stayed for three years, leading maritime patrols to fight French pirates from the coast of Rio Grande do Norte to the mouth of the River Plate.
It is known that he fought the French a few times on his voyages and took prisoners.
In 1521, he returned and founded a trading post in Itamaracá, which Amaral [1958] thought was the place where the sugar mentioned in the Lisbon customs records of 1526 came from; however, it is not certain whether the sugar really came from there or whether there were cane fields before 1532.
Sugarcane cultivation in the Northeast – one might add, in Brazil – seems to have begun in thelands of Itamaracá, on the edge of fresh water, as well as salt water; both waters at the same time. And when it was later regularised, with Duarte Coelho, it was to accompany the ‘neighbouring lands of the streams’’. (FREYRE, 1967, p. 20).
In 1527, Cristóvão Jacques was in Portugal and suggested to King João III the idea of returning to Brazil to begin colonisation, but the king refused to accept this request. Three years later, in 1530, he sent the expedition of Martim Afonso de Sousa with the aim of establishing a colony and starting the process of effectively colonising Brazilian territory. This expedition marked the beginning of a new phase in the Portuguese occupation of Brazil, focussing on the cultivation of sugar cane and the exploitation of natural resources.
It is important to mention that regular expeditions left Portugal for Brazil every year, with the aim of cutting brazilwood, exploring the coast and defending the land, mainly against the French, although the Spanish also passed through during this period.
In 1530, the king of Portugal, João III, appointed the nobleman and military man Martim Afonso de Sousa to an important mission in the Portuguese colony of Santa Cruz.
This expedition would mark a turning point in the history of Brazil, as the colony would only be officially called Brazil a few years later.
However, there were already unofficial references to the name Brazil among sailors, largely due to the trade in brazilwood, which had become one of the main products exploited at the time.
Martim Afonso de Sousa ‘s mission aimed not only to defend the territory, but also to organise the colony, create settlement centres and start growing sugar cane, which would become one of the new colony’s main economic activities.
On 31 January 1531, Martim Afonso de Sousa and his expedition were in front of Cabo de Santo Agostinho, already off the coast of Pernambuco.
When they came across French ships, they hunted them down, capturing three: one was burnt, another was sent to the kingdom laden with brazilwood, and the third was incorporated into the armada, which was on its way to the Rio de la Plata.
In Bahia, they were welcomed by Diogo Álvares, the Caramurú, and Pero Lopes remarked that the Bahian women ‘were very beautiful and had no envy for those of Rua Nova, Lisbon’ (Diário de Navegação, ed. by E. de Castro, Rio, 1927, p. 154).
On their way to Rio de Janeiro (p. 174), where they stayed, they disembarked and explored the land: ‘the people of this river are like those of Baía de Todos os Santos, except that they are gentler people’, reports Pero Lopes (PEIXOTO, 1944, p. 86).
Martim Afonso de Sousa and his men continued on to the Rio de la Plata, but in 1532 they returned north and landed on the island of São Vicente (today off the coast of São Paulo).
There, he chose the place to found the colony’s first village, Vila de São Vicente. At the time, sugar cane seedlings were also planted and a sugar mill called ‘Engenho dos Erasmos’ was built.
In the same year, the town of Piratininga was founded with the support of João Ramalho, a Portuguese exile in the region, who became the son-in-law of the chief Tibiriça. The village of Piratininga was on the mainland, heading towards the plateau.
Years later, Vila de Santos and Vila de Santo Amaro were founded.
These foundations were important milestones in the expansion of Portuguese colonisation and the development of agriculture, especially sugar cane, which would become one of colonial Brazil’s main export products.
The sugar cane brought to Brazil, originally from Madeira (according to Gabriel Soares, it first came to the Ilhéus from Cape Verde ), was fundamental to the installation of the first sugar mill, the Engenho dos ‘Erasmos’.
This mill, which became prosperous, was owned by a firm of wealthy men from Flanders, led by Erasmo Schetz, whose overseers Anchieta refers to. In the future Vila de Santos, next to São Vicente, Braz Cubas established the first monjolo, or engenhoca, for processing cereals.
Two years after the founding of the town of São Vicente, King João III decreed the creation of the Hereditary Captaincies in Brazil. This decree divided the coast into 15 initial captaincies, which were given to grantees responsible for colonising the land, developing agriculture and livestock, as well as continuing to explore the forests in search of riches.
The grantees would be masters of their lands by right and inheritance, enjoying civil and criminal jurisdiction. The civil penalty was up to one hundred thousand réis, while the criminal penalty could be up to natural death for slaves, indigenous people, peons and free men. For people of a higher calibre, the penalty could be up to ten years’ banishment or one hundred cruzados.
For more serious offences, such as heresy (if the heretic was handed over by an ecclesiastic), treason or sodomy, the sentence was up to natural death, regardless of the quality of the defendant, and there could only be an appeal if the sentence was not capital.
The grantees had the power to found towns, with terms, jurisdiction and insignia, along the coasts and navigable rivers. They were also lords of adjacent islands up to ten leagues from the coast. The ombudsmen and public and judicial notaries were appointed by the respective grantees, who could grant land as sesmarias, except to their own wives or heirs (ABREU, 1907, p. 36).
This system of captaincies played a crucial role in the organisation of Brazilian territory, encouraging colonisation and economic exploitation, especially in the cultivation of sugar cane, which would become one of the main products of the colonial economy.
In 1535, the grantee of the Captaincy of Pernambuco, Duarte Coelho Pereira, founded the first sugar mill in his captaincy, called Engenho Velho. This sugar mill was established in the vicinity of the town of Olinda, which Duarte had founded a year earlier, in 1534.
Engenho Velho marked the beginning of large-scale sugar production in the region, consolidating Pernambuco as one of the main sugar centres in colonial Brazil.
The choice of Olinda as the location for the town was strategic, given its access to the sea and its privileged position in relation to the surrounding arable areas.
The foundation of this engenho was a significant step in the economic development of Pernambuco and played a crucial role in strengthening the Portuguese colonial system, which was based on the exploitation of natural resources and agricultural production, especially sugar cane, which would become the basis of the colonial economy.
See also History of the sugar mills of Pernambuco – Beginning and end
For Amaral (1958), the importance of Brazil as a new sugar hub was all too clear, to the point that in 1535, in the town of São Vicente, there were already more than three mills, just three years after the first one was founded.
‘Since the charter of King Manuel and afterwards, as João Lúcio de Azevedo observed, ‘the privilege granted to the grantee alone to manufacture and own mills and water mills denotes that the sugar plantation was the one especially targeted’.’
In the same vein, the regiments and laws relating to the colony were made: Tomé de Sousa‘s, which excluded mill owners from debt enforcement; and those of the governors of Pernambuco, ensuring privileges for those who built or rebuilt mills; the half nobility granted to those who became mill owners (AMARAL, 1958, p. 328).
In 1576, Pernambuco exported around 70,000 arrobas of sugar and in 1583 the figure rose to 200,000 arrobas.
‘At the beginning of the 17th century,’ says de Carli, ‘Brazil had 200 sugar mills and their production was between 25,000 and 35,000 boxes of sugar of 35 arrobas each. This is the golden age of sugar in Brazil‘’ (AMARAL, 1958, p. 329).
In Europe, between the end of the 16th century and the end of the 18th century, sugar was on the rise. Drinks such as tea and coffee began to spread throughout European countries, introduced by the Arabs.
As not everyone liked to drink tea or coffee straight, many preferred sugar or mixed it with milk. In addition, chocolate, which was beginning to be manufactured in Europe, required a lot of sugar to sweeten the bitter taste of cocoa.
Remember that chocolate was a luxury item for a long time; tea and coffee only began to become popular at the end of the 17th century in some countries, but in others it started in the 18th.
After the popularisation of chocolate, it was coffee, the use of which had been widespread since 1650, that was one of the products that most contributed to the expansion of sugar, and it is well known that the consumption of coffee is at least equal to that of sugar’ (SIMONSEN, 1937, p. 173).
To get an idea of how valuable sugar became between the 16th and 17th centuries, it’s worth highlighting two examples of international factors that influenced its relevance, especially before its decline in the 18th century.
The first example concerns the fact that in 1580, with the death of the king of Portugal, Henry I (1512-1580), the throne was left without heirs, since the king was a cardinal and had no children.
His predecessor, Sebastian, died young and also left no descendants, resulting in a vacant throne.
In this context, several candidates emerged to contest the throne, one of whom was the King of Spain, Philip II (1527-1598).
Philip II succeeded in being elected king of Portugal, becoming Philip I of Portugal, which made him the most powerful and wealthy king in Europe and the West.
He owned the prosperous silver mines of Potosí in Upper Peru (now Bolivia) and now controlled the lucrative sugar production of Brazil.
For 60 years, Portugal and its colonies remained under Spanish rule, a period known as the Iberian Union (1580-1640).
The second example occurred in the 17th century, when sugar became such a valuable commodity that the Dutch decided to create the West India Company (1621) to deal with business in the Americas.
In 1624, the Dutch attacked the city of Salvador, then the capital of Brazil, in an attempt to take it over. Although they initially managed to occupy the city, they failed after a year and ended up retreating, but they didn’t give up and returned five years later.
Between 1630 and 1654, i.e. for 24 years, the Dutch occupied part of north-eastern Brazil, controlling sugar production in Pernambuco, Paraíba, Itamaracá and Rio Grande, the main producers of this coveted ‘white gold’.
According to a report by the Dutchman Adriaen van der Dussen, completed in 1639 for the West India Company, he pointed out that Pernambuco, Itamaracá, Paraíba and Rio Grande do Norte had at least 166 sugar mills.
Although today there are uncertainties about the accuracy of this calculation, Dussen’s report remains one of the best records of this period in Brazilian history.
Brazilian sugar dominated the sugar trade between 1600 and 1700, as Barlaeus recorded in his 1660 work, and at a time when it was the most important item in international maritime barter. The great transports of grain, fuel, manufactured goods and metallurgy had not yet taken place; the Industrial Revolution had not yet emerged’. (SIMONSEN, 1937, p. 179).
2. The development of sugar cane cultivation in colonial Brazil
Land, water and forest contributed to the development of sugar cane cultivation in Brazil.
Gilberto Freyre (1900-1987) and the Jesuit priest José de Anchieta (1534-1597) went so far as to say that one of the main factors contributing to the development of sugar cane cultivation in Brazil was not exactly the tropical climate similar to that of South Asia, but rather the regularity of the rainfall and the fertile massapê or massapé soil.
Massapê soil is a dark, sticky soil (because it is rich in clay), rich in humus, something that gives it its fertility.
In geology, massapê, as it is called in Brazil, is the second most fertile, behind the so-called “purple earth, ’ although in reality it is reddish in colour. This soil is the result of millions of years of decomposition and sedimentation, mainly of basaltic origin.
Terra roxa and massapê are considered the most fertile soils in Brazil, and both have been exploited; the former mainly for sugar and the latter mainly for coffee.
Massapê is accommodating. It’s a sweet soil even today. It doesn’t have that crunch of the backlands sand that seems to repel the boot of the European and the foot of the African, the foot of the ox and the hoof of the horse, the root of the Indian mango tree and the crunch of the sugar cane, with the same disgust as someone who would repel an affront or an intrusion.
The sweetness of the massapê lands contrasts with the terrible rage of the dry sands of the sertões.’ (FREYRE, 1967, p. 7).
In the Northeast of sugar cane, water was and is almost everything. Without it, a crop so dependent on rivers, streams and rains would not have prospered from the 16th to the 19th century; so friendly with fat, damp land and the sun at the same time.’ (FREYRE, 1967, p. 19).
It is also important to mention that, in addition to the water-related factors mentioned above, Brazilian mills were powered by water or animal traction.
Although the Portuguese were already familiar with windmills, something brought by the Moors to Portugal and Spain centuries earlier, in Brazil such mills were not applied to sugar cane plantations.
Therefore, we see mills near rivers, streams or canals built to carry water to move the water wheel.
This meant thatthey had to transport a lot of cane, firewood and the goods they produced.
Given the difficulties of getting around and the risk of attacks by wild animals, they avoided moving away from the coast and established the mills preferably along the coastline, next to the small rivers, where they used boats for transport services; however, it soon became necessary to use the ox cart and to call in the firing squad.’ (SIMONSEN, 1937, p. 149).
‘Near the branch of the river they call Afogados, there are numerous sugar mills from where the Portuguese used to ship their crates of sugar in boats along the river or in carts to Barreta, from where they transported them in barges to Recife and Olinda.’ (NIEUHOF, 1682, p. 24).
Another factor was distance. The Northeast was closer to Africa, from where African slaves came to work in the fields, and at the same time it was closer to Portugal.
Although there were sugarcane plantations in Espírito Santo, Rio de Janeiro and São Vicente, these places were much further away from Portugal, which hindered the sugar trade. In addition, the soil there was less fertile than the dark massapê soil on the northeastern coast.
Therefore, sugar production in the south was more geared towards the domestic market, although it was also geared towards the African market, as it was closer to go to Africa than to go to Europe.
However, there were ships that, despite the distance, still travelled to Portugal carrying sugar.
The availability of wood was also important for the development of the plantations, something of an irony given that a large part of the Atlantic Rainforest was cut down or burnt to make room for the sugar cane plantations, but it was from these dense, green forests that the wood for the construction of the houses, chapels, mills, water wheels, mills, carts, tools, furniture, boats came from; as well as serving as firewood for the ovens.
‘The impoverishment of the soil in so many parts of the north-east, due to erosion, cannot be attributed to the rivers, to their eagerness to flow to the sea taking the fat from the land, but mainly to monoculture.
By devastating the forests and using the land for a single crop, monoculture allowed the other riches to dissolve in the water, to be lost in the rivers.
This is also linked to the destruction of the forests by fire and the axe, in which monoculture was so excessive. Thus disappeared that astringent vegetation on the banks of the rivers, which resisted the waters, the rainy season, not letting them take the marrow from the land: preserving the humus and the sap of the soil.’ (FREYRE, 1967, p. 22).
The drama that took place and is still taking place in the Northeast did not come from the introduction of sugar cane, but from the brutal exclusivism into which, out of greed for profit, the Portuguese settlers slipped, stimulated by the Crown in its already parasitic phase.
One of the cruelest aspects of this drama was the destruction of the forest, which led to the destruction of animal life and possibly to changes in the climate, temperature and certainly the water regime(FREYRE, 1967, p. 46).
3. Cane fields and slavery
So far we’ve seen the trajectory of sugar cane as it crossed half the world to arrive in Brazil, how this product was in evidence in modern Europe, which is why it was so demanded and profitable; how natural and geographical factors favoured the development of sugar cane, driven by a monoculture economic policy (called plantation by the English), which aimed for large estates with slave labour.
However, as we will see below, not all sugarcane plantations were large estates; there were small and medium-sized properties that planted sugarcane and took it to the mills to be crushed.
There was a relationship between these small and medium-sized producers and the mill owners, something that is not usually discussed in schools.
The donations were usually very large, with plots measuring many leagues. This is understandable: there was plenty of land, and the ambitions of those pioneers recruited at such great expense would clearly not be satisfied with small properties; it was not the position of modest peasants that they aspired to in the new world, but of great lords and landowners. Furthermore, and above all because of this, there is a material factor that determines this type of land ownership.
The cultivation of sugar cane was only economically suitable for large plantations.
Clearing the land properly (a costly task in this tropical and virgin environment, so hostile to man) required the combined efforts of many labourers; it was not a business for small, isolated landowners.
Once this was done, planting, harvesting and transporting the product to the sugar mills only became profitable when done in large volumes. Under these conditions, the small producer could not survive (PRADO JR, 1981, p. 19).
Prado Jr [1981] and Furtado [2005] pointed out that wage labour on these estates was not a viable economic condition for a number of reasons:
- Firstly, the Portuguese population was small, and a large part of those who could work in agriculture had to remain in the metropolis, or were on the islands, or were on duty in trade with Africa and Asia;
- Secondly, it would be necessary to hire labourers from other countries, but the wages would have to be very good to convince a farmer to leave his land and move with his family to the other side of the ocean, to a region considered ‘wild’ by the Europeans;
- Thirdly, the large amount of labour needed, together with the cost of travel and wages, would make the project unfeasible, as building a mill was quite expensive at the time.
- Fourthly, the settlers who went to Brazil were looking for enrichment and glory so that they could return home. Therefore, the final and most viable solution was to resort to slavery.
To work these estates, the Portuguese initially enslaved the Indians, but the latter, realising the true intention of the Portuguese, began to rebel.
The so-called ‘meek’ Indians ended up agreeing to work for the Europeans, but in other jobs; the more hardened ones preferred to flee into the forests, returning to their villages and fighting the Portuguese. In addition, the religious orders began to intervene in the government, protesting against the use of Indians in the sugar cane plantations, claiming that they should be catechised and used for other tasks.
Indigenous slavery in Brazil lasted until the 19th century, when hundreds of thousands of Indians were killed. As the Indians began to oppose forced labour in the fields and, moreover, had no experience of this type of work, the solution was to bring slaves from Africa.
In the first place, as more settlers arrived, and therefore more requests for labour, the Indians’ interest in the insignificant objects with which they had previously been paid for their services diminished.
They gradually became more demanding, and the profit margin of the business decreased proportionally.
They were even given weapons, including firearms, which was strictly forbidden, for understandable reasons.
In addition, if the Indian, by nature a nomad, had done more or less well with the sporadic and free work of extracting brazilwood, this was no longer the case with the discipline, method and rigours of an organised and sedentary activity such as agriculture.
Gradually it became necessary to force them to work, to keep a close eye on them and prevent them from running away or abandoning the task they were engaged in. From there to outright slavery was just one step.
It was not yet 30 years after the beginning of the effective occupation of Brazil and the establishment of agriculture, and already the slavery of Indians had become generalised and firmly established everywhere.
The Africans already had more experience with plantations and animal husbandry, and the system of slavery on the continent was more developed than among the indigenous people of Brazil.
Another factor was that the Portuguese had already been using Africans in the sugar cane plantations in Cape Verde, São Tomé and Príncipe, and even Madeira and the Azores. However, contact between Portugal and some African nations, such as the Kongo, was already decades old; so it wasn’t difficult for the Portuguese to find slaves in Africa, as slavery was already being practised, and they were already aware of it. Although the treatment of slaves was different among the African peoples, the slavery imposed by the Europeans became more abusive and aggressive.
However, although there was an abundance of captives in Africa, transporting these men and women was not easy and made the journey costly, dangerous and, adding it all up, the price of a slave increased a lot. Depending on their age, physical size, appearance and location, the value of slaves varied.
The process of replacing Indians with blacks continued until the end of the colonial era. It would happen quickly in some regions: Pernambuco, Bahia. In others, it was very slow, and even imperceptible in certain poorer areas, such as the Far North (Amazonia), and until the 19th century in São Paulo.
There was a very strong argument against the black slave: his cost. Not so much because of the price paid in Africa, but because of the high mortality rate on board the ships that transported them.
Poorly fed, accumulated in such a way as to maximise the use of space, enduring long weeks of confinement and the worst hygienic conditions, only a portion of the captives reached their destination.
It is estimated that, on average, only 50 per cent arrived in Brazil alive; and of these, many were maimed and unusable.
The value of slaves was therefore always very high, and only the richest and most flourishing regions could afford them.’ (PRADO JR, 1981, p. 23).
Just as the Indians rebelled against slavery, the Africans did the same. The quilombos and mocambos, as well as some revolts and rebellions, were the response of these men and women to the abusive and harmful slavery imposed by modern Europeans. However, African slaves became the solution to the demand for labour in the colony.
African and indigenous slavery therefore became the mainstay of the colonial economy for four centuries. Because we have to think that in lands far from the main ports where African slaves arrived, access to them was difficult, so the option was to use Indians as slaves. In the Captaincy of São Vicente (now the state of São Paulo), indigenous slavery was superior to African slavery.
4. Types of Sugar Mills
1. Press or press-grip
- Driving force: Human
- Description: Used in small mills to make rapadura or brandy for domestic consumption. They could produce small quantities of sugar for home use.
2. Almanjarra, trapiche, molinote, atafona or of oxen
- Driving force: Animals (usually oxen or, in some cases, horses)
- Description: Used on large plantations, they were essential for milling sugar cane on a larger scale.
3. Water mill
- Driving force: Water (water wheel)
- Description: Considered the most efficient for centuries, due to their ability to operate continuously and in large volumes.
4. Bangle
- Driving force: Steam
- Description: Introduced in Brazil in the 19th century, they became a significant innovation in sugar production.
5. Entrosa
- Driving force: Human
- Description: Small mill powered by three sticks.
6. Seesaw
- Driving force: Human
- Description: Small manual wooden device with two cylinders.
7. Dead fire
- Description: A term used to refer to an inoperative fire engine.
Considerations
- Terminology: It is important to note that terms such as almanjarra, trapiche and banguê can have other meanings, so it is important to use expressions such as ‘engenho de trapiche’ or ‘engenho-banguê’ to avoid confusion.
- Availability of resources: The proliferation of water mills in Brazil was due to the abundance of rivers and streams, as well as the initial scarcity of cattle. The use of oxen required larger pastures and adequate corrals.
Quote
The quote by Antônio Vieira de Antonil emphasises the importance and complexity of sugar mills in sugar production, reflecting on human ingenuity and skill in the construction and operation of these systems.
Whoever called the workshops in which sugar is made ‘ engenhos ’ (sugar mills) really got the name right. Because whoever sees them, and considers with reflection that they deserve it, is obliged to confess that they are one of the main achievements and inventions of human ingenuity, which, with a small portion of the Divine, always shows itself to be admirable in its way of working… (ANTONIL, 1711, p. 13-14).
These observations reveal the intrinsic relationship between production techniques, available labour and environmental conditions in colonial Brazil.
In Brazil, it couldn’t be that way; the costs of the colonial installations were so great, in their virgin lands and in a hostile environment, with all the necessary equipment for defence, cultivation, transport and shipping, that in the early days it wasn’t justifiable to set up the so-called small mills.
Hence the early construction of medium-sized mills, producing more than three thousand arrobas a year, which then developed into facilities producing more than ten thousand arrobas.’ (AMARAL, 1958, p. 329).
5. Structure of a Sugar Mill in Colonial Brazil
In rural nomenclature, the word engenho came to refer both to the so-called Casa de Engenho, where sugar cane was ground and sugar, rapadura or aguardente was produced, and also to the entire farm itself, the entire agro-industrial complex involved in the cultivation of sugar cane and the preparation of sugar.
Its centrepiece is the engenho(sugar mill), i.e. the factory itself, where the facilities for handling cane and preparing sugar are gathered. The name ‘engenho’ was later extended from the factory to the entire estate with its land and crops: ‘engenho’ and ‘sugarcane estate’ became synonyms.’ (PRADO JR, 1981, p. 23).
The engenho represented a real settlement, requiring the use not only of many arms, but also the necessary land for sugarcane plantations, scrubland, pasture and supplies.
In fact, in addition to the mill house, living quarters, slave quarters and infirmaries, there had to be a hundred or so settlers or slaves to work some 1,200 tasks of massapê (900 square fathoms), as well as pastures, fences, vessels, utensils, iron, copper, yoke of oxen and other animals.’ (SIMONSEN, 1937, p. 149).
What would an engenho be in the century of discovery? The same thing described by Saint-Hilaire in the 19th century. Fernão Cardim describes it:
Each one of them is an incredible machine and factory; some are water mills, others water mills, which grind more and with less expense; others are not water mills, but grind with oxen, and are called trapiches; these have a much greater factory and expense, although they grind less, they grind all the time of the year, which the water mills do not have, because they are sometimes lacking.
In each of them, there are usually six, eight or more white dwellings and at least 60 slaves, which are required for ordinary service, but most of them have one hundred and two hundred slaves from Guinea and the land.
The mills require 60 oxen, which grind every 12 hours in turn; the work usually starts at midnight and finishes the next day at three or four hours after midday. For each task, they use a 12-layer firewood barrel and pour 60 moulds of white, brown, soft and high sugar. Each mould is just over half an arroba, although large arroba moulds are already used in Pernambuco.’ (AMARAL, 1958, p. 329).
Gilberto Freyre in his books Casa-grande & Senzala (1933), Nordeste (1937) and Açúcar (1939) pointed out that the main structures of a engenho (here in the sense of a farm) were:
- big House
- senzala,
- engenho
- chapel
- In addition to the cane fields
1. Big house
The big house was the home of the plantation owner and his family. The name ‘casa grande’ was no coincidence, as they were real mansions, but they only started to become luxurious towards the end of the 18th century and throughout the 19th century.
In the 16th and 17th centuries, the big houses were not so luxurious, and were even made of mud, washed stone, lime, straw or thatched roofs. Freyre points out that, in the 19th century, we see more expensive and luxurious materials in the construction and decoration of these houses.
Being a senhor de engenho is a title that many aspire to, because it brings with it being served, obeyed and respected by many. And if you are, as you should be, a man of wealth and government, then being the lord of a sugar mill can be as highly esteemed in Brazil as the titles among the noblemen of the kingdom.
Because there are mills in Bahia that give the master four thousand loaves of sugar, and others a little less, with cane forced into the mill, of whose yield the mill gets at least half, as of any other that is freely ground in it; and in some parts, even more than half.’ (ANTONIL, 1711, p. 19).
2. Senzalas
The senzalas were the dwellings where black slaves lived. They were very poor and unhealthy places to live. In many cases, the slaves slept with their feet bound to avoid attempts to escape or fights between them, as slaves were expensive commodities.
The slave quarters were extensive, housing 20, 50 or more slaves, depending on the fortune of the plantation owner to buy labour. In general, the large mills had between 50 and 60 slaves.
There was no division of rooms; men, women and children slept in the same place. In front of the slave quarters stood the so-called tronco or pillory, a place used to chastise or ‘educate’, as it was called in the 16th century, the slaves.
3. Chapel
The chapel was a religious and governmental necessity, because, as Portugal was a Catholic nation, and its population massively Catholic – since the Indians and Africans were converted to Catholicism – it was necessary for Catholic Christians to attend Sunday masses, confess to the priest, have their children baptised, catechised, confirmed, married, take part in liturgical days, etc. As the farms were far from the towns and cities, it was necessary to take the word of God to the faithful; hence the large farms had chapels and chaplains.
The chaplains, as well as being the clerical representatives on these estates, were also responsible for educating the plantation owner’s children.
In the case of boys, when they reached adolescence, they would be sent to another school in the town or city or, if necessary, they would go to Portugal to study at the universities in Lisbon or Coimbra. However, this practice of sending boys to Portugal started to become more common in the 18th century; before that, we have few plantation owners sending their children to Europe, because, for them, what their children had to learn, they would learn there, so that they could manage the farm.
4. Beyond the sugar cane fields
In addition to the sugar cane fields, which were the main plantations of the engenho, there were other small crops, because you can’t live on sugar alone.
On the large estates, and even on the medium and small ones, we find crops or ‘ roçados’, using a Brazilian term for them.
The ‘ roçados ’ mainly cultivated manioc, from which flour was made (manioc eaten raw poses the risk of poisoning, hence the need to make flour to purge the poisonous substance).
Because for a long time there were no wheat plantations in the colony, only the rich could import wheat flour to make bread, cakes, pasta, etc. But even the rich who didn’t like the high prices of wheat flour had to make do with manioc flour. Manioc flour was the staple food of colonial society and was even used to feed slaves and animals.
These swiddens were created to guarantee food for the slaves, because initially there were no swiddens in the mills; therefore, the mill owners depended on buying food in the towns, cities or on other farms. However, with the passage of time, we can already see these plantations on the large estates.
These plantations, which not only grew manioc but also other vegetables such as pulses, beans, rice, corn, potatoes, bananas, oranges, lemons, pineapples, mangoes, jackfruit, potatoes, etc., were tended by slaves or free people.
In addition to the plantation owner, his family and the chaplain, there were other free men and women who did a variety of jobs, from working in the sugar industry, as will be seen below; they worked as foremen, supervising the slaves; they acted as artisans, blacksmiths, boatmen, fishermen, cowboys, shepherds, potters, etc., tended the fields, acted as messengers, informal doctors, etc.
On the farms, there were chicken coops, corrals, pigsties, stables, workshops, potteries, warehouses, and houses for free residents or for slaves who had obtained the right to start a family.
In the trapiche mills, the corrals were larger to house the oxen and cows used to move the mill. In addition, there was a need for pasture to feed the cattle, because in the large sugar cane fields, it was problematic to dedicate land for pasture, as well as having to keep an eye out to make sure the cattle didn’t eat the cane field.
Apart from this, the engenho represented an autonomous economy; for the slaves, cloth was woven right there; the family’s clothes were made in the middle of it; Food consisted of fish caught on rafts or, otherwise, oysters and shellfish caught on the beaches and in the mangrove swamps, game caught in the bush, poultry, goats, pigs for the south, and for the north, sheep, mainly raised at home – hence the ease of accommodating unexpected guests and the colonial hospitality, so characteristic even today of places that are little frequented.
Of dairy cows, there were corrals, few, because they didn’t make cheese or butter; little beef was consumed, due to the difficulty of raising rezes in places unsuitable for their propagation, due to the inconveniences for farming resulting from their propagation, which reduced these cattle to what was strictly necessary for agricultural service.’ (BRANDÃO, 1956, p. 6).
There weremills powered by water and oxen; served by carts or boats; located by the sea or further away, but not too far away, because the difficulties of communications only allowed for arcs of limited radius; there were enough to produce more than ten thousand arôbas of sugar and not enough to produce a third of that sum. Let’s imagine a schematic sugar mill for comparison – from the schematic, the existing mills differed more or less, as is natural.
It had to have large sugar cane fields, abundant and nearby firewood, a large slave population, capable cattle, various apparatus, mills, coils, moulds, purging houses, stills; it had to have trained staff, because the raw material went through various processes before being delivered for consumption; hence a very imperfect division of labour, above all a certain division of production.
The product was sent directly overseas; payment came from overseas in cash or in objects given in exchange, and there weren’t many of them: fine farms, drinks, wheat flour, in short, luxury objects.
By luxury, they were able to buy supplies from less well-off farmers, and this was usual in Pernambuco, so much so that among the grievances of the Pernambucans against the Dutch was that they were forced to plant a certain number of cassava plantations (BRANDÃO, 1956, p. 6).
Before moving on to the next part of this article, it’s important to note that mill owners could give part of their land to tenants, as well as receiving the produce of smaller farmers to be milled in their mills.
Although, as a rule, the owner exploits his land directly (as understood above), there are frequent cases in which he cedes parts of it to farmers who cultivate and produce sugar cane on their own account, but are obliged to mill their production in the owner’s mill.
These are called ‘ fazendas obrigadas’; the farmer receives half of the sugar extracted from his cane, and also pays a certain percentage of the rent for the land he uses, which varies according to the time and place, and ranges from 5 to 20 per cent.
There are also free farmers, who own the land they occupy and mill their sugar cane in the mill they want; they then receive the full share.
Although they are socially below the plantation owners, these farmers are not small producers in the category of peasants. They are slave masters, and their plantations, whether on their own land or leased, form, like the mills, large units.’ (PRADO JR, 1981, p. 23).
As Caio Prado Júnior pointed out, the mill owners co-operated with some farmers who exploited part of their land for them or, if they owned it themselves, provided sugar cane to be milled in their mills.
This was an old practice, since before the middle of the 17th century, the Dutchman Adriaen van der Dussen mentions in his aforementioned report that many of the mills had tenant businesses with these free farmers. In his report, he uses the terms ‘partido da fazenda “ and ”tarefa’.
The first term refers to the lord of the mill, while the second refers to the farmers who supply the mill with sugar cane.
In exchange for giving up their inns to grind other people’s sugar cane, the engenho ‘s lord kept a percentage of these ’tasks”. However, the farmers were responsible for transporting the cane to the mill and fetching the sugar.’
6. Sugar manufacture
- Mill house
- Boiler house
- Purging house
- Sugar drying process
- Sugar Purging Recipe
- Weighing and Boxing Sugar
- Wage labourers involved in sugar production